专利摘要:
Composition for a friction material e.g. for a brake pad, of the type containing a fibrous reinforcement, a binder and various additives. …<??>The friction material contains no asbestos, but has properties comparable with asbestos-based materials. The composition contains a thermoset binder including a phenol-formaldehyde resin and making up 20 to 60% by volume of the material. Besides the resin the binder can also include a heat and chemical resistant rubber, but the phenol-formaldehyde resin makes up at least 10% by volume of the composition. …<??>The composition includes a fibre-based reinforcement which makes up to 10 to 35% by volume of the material and consists of a mixture of steel fibres or glass fibres with one or more other non-asbestos inorganic reinforcing materials e.g. steel fibre and mica, or steel fibre and milled glass.
公开号:SU837328A3
申请号:SU782649254
申请日:1978-08-10
公开日:1981-06-07
发明作者:Честер Джон
申请人:Феродо Лимитед (Фирма);
IPC主号:
专利说明:

(54) Composition FOR OBTAINING FRICTION MATERIAL
lkvayug according to the recipe given in table. 1. At first, these components are mixed, in which case the nitrile rubber is introduced into the mixture in a powdery state. Peremetannaya mixture of-.
Component
shrink and dry. The pads are then molded in the die under pressure. The resulting gaskets are fired in a kiln to cure the binder.
Table
Formulation, vol.%
Nitrile rubber Sulfur
Fe NOL Formal Hydrogen Resin
Steel fibers
Mica (K37)
Soot
Silicon dioxide
Barites
Graphite
Antimony Trisulfide
"
Molybdenum Disulfide Copper (powdered Tin (powdered
Example 2. Preparing two samples according to the recipe indicated in Table 1, with the exception that instead of the mixture. steel fibers (10 hours) and mica (5 hours). a mixture of steel fibers (10 hours) and glass fibers (5 hours) is used for the first sample and a mixture of glass fibers (15 hours) and a second sample. wollastonite (5 hours). In the second sample, the proportions of the remaining components in the total mixture are respectively reduced.
Phenol formaldehyde resin
11.40 3.00
20.00 10.00 5.00 5.39 6.08 19.89 8.48 2.39 1.79 5.38 1.20
The resulting gaskets are subjected to 40 tests. It is established that they have properties comparable to the properties of asbestos-based gaskets.
Examples of Zi4. These examples illustrate the use of different amounts of binder and reinforcing components. Gaskets brake devices are made according to the recipe given in table. 2
Table 2
14.91
12.00
Ground E-glass
Powdered coke
Anortitis
Aluminum oxide
Barites
Graphite
Soot
Antimony Trisulfide
Copper In example 3, the reinforcing component is a mixture of steel fibers and mica (as in example 1), in example 4, a mixture of steel fibers and crushed E-glass, the latter being a pulverized material consisting of crushed glass fibers. extremely short length. In example 4, a bond includes equal amounts of rubber and resin. The components of the mixture are first mixed, while nitrile rubber is introduced into the mixture as a solution in trichlorethylene with a solids content of 15-20% in the solution and the phenol-formaldehyde resin is introduced as a solution in methylated alcohols with a resin concentration of 70%. The mixture is ground and dried, then molded from it strip in the matrix under pressure. The resulting molded gaskets are fired in a kiln for the purpose of curing the binder. In the case of dynsmometric tests of gaskets from sample of example 3, the coefficient of friction (} J) varies from 0.26 (in cold) to 0.44 (in a hot state), and the coefficient of friction of gaskets from sample of example 4 varies from 0.30 (in the cold) to 0.55 (hot). The wear rate of gaskets from the sample of example 3 is as high as the wear rate of gaskets made of conventional friction materials with a comparable rate of friction. The wear rate of the sample of example 4 is quite acceptable for
8373286
Continuation of table 2
10.00 10.00
3.96 6.99 5.00 0.50 0.50 20.82
5.46 8.97
10.00
权利要求:
Claims (1)
[1]
2.00 2.00 4.50 4.50 of this index of friction, although it is higher than for the sample of example 3. The shear strength in the assembly of two gaskets consisting of the sample of example 3 was 16.3.1 and 149.8 kgf / cm, and gaskets from the sample of example 4 - and 156.1 kgf / cm, so when comparing the rubber of the proposed composition with the composition of the prototype, it follows that in terms of wear resistance and friction they are not inferior to the rubber of the prototype. In addition, the proposed composition is much cheaper than the composition of the prototype due to the replacement of asbestos fiber with steel and / or fiberglass. Claims of the invention Composition for the preparation of a friction material, including a thermosetting bond containing phenol-formaldehyde resin and butadiene-triloyl rubber in a ratio of 1-2.5: 1, fibrous filler, an inert inorganic filler selected from the group: barite, aero sil, their mixture, inorganic powdered friction modifiers selected from the group: carbon black, graphite, antimony trisulfide, molybdenum disulfide, glass, copper, tin, aluminum oxide, and their mixture, characterized in that friction and wear when making the composition, the latter contains the remaining fiber 15 mm in length or fiberglass 2-5 mm in length with the following component ratio, about X: Thermoset 20,94-31,40 connection Steel or glass 10,00-14,39 fiber 837328, p to t 8 Inert neor, ganic filler 18,94-25,46 Inorganic friction modifiers Rest Sources of information taken into account during the examination 1. US Patent No. 3959194, 260-17.2 publish 1976 (proip).
类似技术:
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同族专利:
公开号 | 公开日
AU3875478A|1980-02-14|
IN148770B|1981-06-06|
US4310452A|1982-01-12|
CS216919B2|1982-12-31|
JPS5434349A|1979-03-13|
ZA784379B|1979-07-25|
IT7850665D0|1978-08-09|
BR7805104A|1979-04-24|
EP0000839A1|1979-02-21|
EP0000839B1|1981-08-05|
GB1604839A|1981-12-16|
DD138076A5|1979-10-10|
US4273699A|1981-06-16|
DE2860901D1|1981-11-05|
IT1156900B|1987-02-04|
引用文献:
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US3007890A|1959-05-07|1961-11-07|Chrysler Corp|Friction elements and method of making the same|
FR1363324A|1963-04-30|1964-06-12|Brake linings comprising an improved phenolic resin and method of manufacture thereof|
US3455866A|1964-11-24|1969-07-15|Union Carbide Corp|Thermoplastic friction composition and friction element thereof|
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DE1780271A1|1968-08-23|1971-12-30|Jurid Werke Gmbh|Brake pad for vehicle disc brakes|
CA928227A|1969-02-14|1973-06-12|R. Johnson Howard|Friction lining composition|
US4051097A|1972-01-31|1977-09-27|The Bendix Corporation|Carbon metallic friction composition|
CA998792A|1972-01-31|1976-10-19|Francis W. Aldrich|Carbon and metal or metal oxide friction compositions|
US3956545A|1972-05-10|1976-05-11|Johns-Manville Corporation|Glass fiber friction element|
GB1445975A|1972-08-30|1976-08-11|Ici Ltd|Friction material|
US3835118B1|1973-05-14|1987-03-10|
US3967037A|1974-04-12|1976-06-29|Owens-Corning Fiberglas Corporation|Friction material for brake linings and the like|
DE2535527B2|1975-08-08|1978-03-09|Jurid Werke Gmbh, 2056 Glinde|Friction lining, in particular for drum brakes in commercial vehicles|
DE2535526B2|1975-08-08|1978-03-09|Jurid Werke Gmbh, 2056 Glinde|Friction lining, in particular for heavy-duty car and truck clutch and / or drum and disc brakes|
DE2539847B2|1975-09-08|1977-12-22|Jurid Werke Gmbh, 2056 Glinde|FRICTION LINING, IN PARTICULAR BRAKE LINING FOR RAIL VEHICLES|
US4125496A|1977-01-28|1978-11-14|Raybestos-Manhattan, Inc.|Friction material|
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JP5187549B2|2007-06-27|2013-04-24|株式会社リコー|Novel triphenylene compound and method for producing the same, electrophotographic photosensitive member, image forming method, image forming apparatus, and process cartridge for image forming apparatus|US4178278A|1978-03-01|1979-12-11|Johns-Manville Corporation|Friction material for railroad service|
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JPS579330A|1980-06-19|1982-01-18|Uchiyama Mfg Corp|Core material of clutch friction plate|
EP0050377B1|1980-10-16|1985-10-02|Rütgerswerke Aktiengesellschaft|Asbest-free friction material|
US4373037A|1981-05-29|1983-02-08|Engelhard Corporation|Asbestos-free friction material incorporating attapulgite clay|
NL193609C|1981-12-30|2000-04-04|Bekaert Sa Nv|Composite strand for processing as granulate in plastic products and method for manufacturing a plastic mixing granulate.|
FR2521240B1|1982-02-05|1987-03-27|Valeo|FRICTION LINING, PARTICULARLY FOR BRAKES, CLUTCHES AND OTHER APPLICATIONS|
US4474905A|1982-09-30|1984-10-02|General Technology Applications, Inc.|Freeze blending of reactive liquids and solids|
US4659758A|1983-10-14|1987-04-21|Rogers Corporation|Heat stable phenolic composition|
BE900821A|1983-10-14|1985-02-01|Rogers Corp|PHENOLIC COMPOSITION STABLE TO HEAT.|
GB8405645D0|1984-03-03|1984-04-04|Ferodo Ltd|Friction materials|
GB8426601D0|1984-10-20|1984-11-28|Nuturn Corp|Friction materials|
US4775705A|1984-10-20|1988-10-04|T&N Plc|Friction materials and their manufacture|
JPH0228018B2|1984-11-12|1990-06-21|Sumitomo Electric Industries|
US4722950A|1986-07-07|1988-02-02|Allied Corporation|Friction material|
GB8806600D0|1988-03-19|1988-04-20|Lucas Ind Plc|Friction materials|
JPH02146327A|1988-11-29|1990-06-05|Akebono Brake Res & Dev Center Ltd|Friction material|
CA2024478C|1989-09-01|1997-05-20|Mitsuhiko Nakagawa|Friction material and method of manufacturing such material|
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GB9020070D0|1990-09-14|1990-10-24|Ferodo Ltd|Improvements in or relating to brake pads|
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JPH055091A|1991-02-08|1993-01-14|Akebono Brake Res & Dev Center Ltd|Frictional material|
AT411765B|1991-03-20|2004-05-25|Hoerbiger & Co|FRICTION MATERIAL PRODUCED BY SINTER|
DE4119515C1|1991-06-13|1992-12-10|Textar Gmbh, 5090 Leverkusen, De|
GB9123009D0|1991-10-30|1991-12-18|Ferodo Ltd|Improvements in or relating to brake pads|
GB2268502B|1992-07-03|1995-11-01|Ferodo Ltd|Improved friction materials|
JP3421364B2|1992-07-14|2003-06-30|曙ブレーキ工業株式会社|Friction material|
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GB2517951A|2013-09-05|2015-03-11|Imp Innovations Ltd|A substrate and a method of manufacturing a substrate|
法律状态:
优先权:
申请号 | 申请日 | 专利标题
GB33458/77A|GB1604839A|1977-08-10|1977-08-10|Friction materials|
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